Installation form: main unit is built up in modular and joined together with screws.
Operation conditions concerning production capacity:
① Altitude ＜1500m
② Average moisture content in aggregates≤5%
③ Optimum working temperature: 200C～500C
④ Power supply: 380V/50HZ
⑤ Cyclic period of mixing: 45～60sec
⑥ Mixing capacity of each batch: 1500kg/batch
⑦ Aggregates: Clean and sized aggregates with moisture content <5%, dust content <1%, density ≥1.6t/m3. Needle-type or flat aggregate is not acceptable. Aggregates density, PH and hardness should conform to Material Regulations on Road Construction made by Ministry of Communication.
⑧ Mineral powder: Bag-packaged clean mineral powder or bulk fresh mineral powder, with moisture content less than 0.5%
⑨ Bitumen: Standard bitumen in conformity with national regulations
⑩ Fuel: Approved/ certified fuel with test report released by the testing authority. Fuel application should conform to relevant provisions specified in Burner’s Operation Introduction
Note: Production situations will change if real conditions of any abovementioned items are different with description.
Attention: Carefully read Operation Introduction prior to operating the machine.
1.Supply system of cold aggregate (Part 1)
·Adopt modular design concept. Match aggregate belt machine as per customer’s requirement.
·Frequency-control feeder can adjust speed according to output setting and proportioning demand.
· High-quality rubber belt is used in the cold hopper, equipped with warning unit for feeding interruption.
·Aggregate belt machine/ feed belt machine is equipped with deviation corrector.
·Each hopper is equipped with grid on the top to resist incompliant stone material.
1.1 Cold aggregate bin
Structure: Four-in-one
Volume of single hopper: 7.5m3
Feed width: 2.8m
Hopper quantity: 4pcs
1.2 Feed belt machine
Structure: Belt delivery/ primary distribution
Belt width: 500mm
Control: Frequency
Working capacity: 50T/H
Driving power: 2.2kw
Quantity: 4sets
1.3 Aggregate belt conveyor
Structure: Belt delivery
Working capacity: 120 t/h
Belt width: 650 mm
Driving power: 4kw
Quantity: 1set
1.4 Feed belt conveyor
Structure: Belt delivery
Working capacity: 120 t/h
Belt width: 500mm
Inclination degree: ＜180
Driving power: 4kw
Quantity: 1set
2.Baking& heating& lifting system (Part 2)
·Four-wheels friction drive
·Make heat preservation outside the drum to effectively reduce heat loss
·Automatic proportioning burner。
·Gravitational unload, chain-and-bucket elevator with twin steel boards
·Counterclockwise-rotation protector to prevent counterclockwise rotation upon power failure
·Lifting bucket is made of steel board via bending and welding. Enclose the complete bucket in a steel housing.
·Maintenance platform and ladder on the top, allowable dismantlement
·Access door at the bottom to regulate chain tension
2.1 Drying drum
Structure: Barrel, inclined, countercurrent
Driving type: Four-wheel friction drive
Working capacity: 120T/H (moisture content of aggregate≤5% at discharge temperature of 1500C)
Drum diameter: φ1800mm
Drum length: 7000mm
Driving power: 7.5KW×4
Inclination degree: 4.5°
Temperature measurement: Thermal resistance measurement for stone temperature
Quantity: 1set
2.2 Main burner
Control: Proportional adjustment, automatically regulate air door and fuel quantity as per stone temperature change
Volume: 850kg/h
Fuel type: 0# diesel oil
Fuel consumption: 6～7kg/t
Temperature tolerance: ±90C (when moisture content of aggregate is stable)
Fan power: 22kw
Oil pump power: 1.5KW
Air compressor: 7.5kw
Quantity: 1set
2.3 Diesel tank
Structure: Horizontal steel barrel
Max. volume: 15M3
Fittings: Pipe, valve and etc.
Quantity: 1set
2.5 Hot-Aggregate elevator
Structure: Steep lifting bucket gravitational unload
Working capacity: 120t/h
Driving power: 18.5kw
Quantity: 1set
3.Screening&metering system (Part 3)
·Professional vibration-screen design, high-efficient and reliable screening capacity
·Bin equipped with level indicator
·With discharge pipe for incompliant material and overflow pipe for compliant material
·Metering system measures force with detector. Signal directly inputs into electronic scale and is displayed by digital，with automatic correction and dynamic compensation functions.
3.1 Vibration screen
Structure: Inclined four distribution
Working capacity: 120t/h
Driving power: 11kw
3.2 Hot-aggregate bin
Structure: Full-enclosed, separated, square, steel, four-sections bin
Full volume: 13.5m3
Quantity: 1set
3.3 Aggregate metering
Structure: Three-points force measurement
Weighing capacity: 1500kg
Metering precision (static state): ±0.5%
Quantity: 1set
3.4 Mineral powder metering
Structure: Three-points force measurement
Weighing capacity: 150kg
Metering precision (static state): ±0.2 %
Quantity: 1set
3.5 Bitumen metering
Structure: Three-points force measurement
Weighing capacity: 150kg
Metering precision (static state): ±0.2 %
Quantity: 1set
4.Supply system for fresh powder and recovered powder (Part 4)
4.1 Spiral conveyor
Rated output: 12t/h
Driving power: 3kw
Quantity: 2sets (including recovered powder)
4.2 Powder elevator
Rated output：12t/h
Driving power: 5.5kw
Quantity: 2sets (including recovered powder)
4.3 Powder bin
Structure: Round, vertical steel structure
Volume of fresh powder：25m3
Transition bin: Fresh powder 1m3, recovered powder 1m3
Feeding method: Vertical elevator
Dust system: Bag dedustor
Quantity: 1set
4.4 Star-type discharge valve
Type: YJD-1OHX
Working capacity: 10L/rotation
Impeller rotation speed: 24rpm
Driving power: 1.1KW
Quantity: 2sets
4.5 Mineral powder metering& spiral conveyor
Rated output: 25t/h
Driving power: 4kw
Quantity: 1set
5.Mixing system (Part 5)
5.1Mixer
Structure: Twin horizontal shafts/ rotary mixing/ side-moving door
Mixing capacity: 1500kg/batch
Driving power: 30KW×2
Cycle: 45～60sec
Quantity: 1set
6.Dedusting system (Part 6)
6.1Cyclone dedustor (I-stage dedusting)
Structure: collect dust with 2 drums
Dedusting method: Centrifugal dust collection (Supply to hot-material elevator for mix)
Quantity: 1set
6.2 Star-type discharge valve
Type: YJD- 10HX
Working capacity: 10L/rotation
Impeller rotation speed: 24rpm
Driving power: 1.5kw
Quantity: 2sets
6.3Bag dedustor (II-stage dedusting)
Structure: Square steel cabinet/ heat-preservation with asbestos and colored steel board
Dedusting method: Sectional impulse back-flushing by compressed air
Filtering area: 468m2
Max negative pressure: 2,800pa
Wind speed of filtering: 1.0～1.5m/sec
Powder discharge: ≤100mg/n.m3
Driving power:4KW
Quantity: 1set
6.4 Main draught fan
Structure: Steel centrifugal fan
Airflow: 68,250m3/h
Full pressure: 3,500pa
Work efficiency: 80%
Driving power: 75kw
Quantity: 1set
Note:
Too large moisture content and dust content of aggregate will serious affect performance of cyclone dedustor and bag dedustor.
7. Heat conductive oil heating system (Part 7)
·Connect heat conductive oil furnace, circulating oil pump, bitumen high-temperature tank, bitumen heat-preserved delivery pump and bitumen zero-position tank with heat conductive oil pipe, forming heat conductive oil heating system
·Heat conductive oil furnace equips automatic temperature-control oil burner. 0# diesel oil
·Recommend heat-preservation action for pipe after installation and debugging to avoid operator scalded, save fuel and improve heat efficiency.
7.1Heat conductive oil furnace
Furnace type: YYW-470
Burner type: RL-64
Rated heat efficiency: 470KW
Suitable fuel: 0# diesel oil
Driving power of burner: 1.1KW
Power of heat conductive oil circulating pump: 11KW
Power of heat conductive oil filling pump: 1.1kw
Quantity: 1set
7.2 Bitumen high-temperature tank
Structure: Horizontal steel barrel/ heat-preservation with asbestos
Volume: 30m3
Heating method: Heat conductive oil
Quantity: 2sets
Fittings: Pipe, valve and etc.
7.3 Bitumen drainage pond
Structure: Horizontal rectangle steel structure
Volume: 5m3
Heating method: Heat conductive oil
Quantity: 1set
Fittings: Pipe, valve and etc.
7.4 Bitumen delivery pump
Type: QGB80×2-46 2” heat-preserved screw pump
Delivery flow rate: 15m3/h
Delivery lift: 60m
Driving power: 5.5KW
Quantity: 2sets
Note:
Mentioned heating system does not contain heat conductive oil.
8. Gas-circuit control system (Part 8)
8.1Air compressor
Structure: Air-cooling
Exhaust quantity: 1.5 m3/min×2 + 1 m3/min ×1
Working pressure: 0.7Mpa
Driving power: 11KW×2 +7.5 KW×1
Quantity: 3 sets
8.2 Solenoid valve
Pressure range: 1.5～8kgf/cm2
Voltage range: AC187V～242V
Quantity: 1set
8.3 Relief valve
Pressure range: 0.5～8.5kgf/cm2
Quantity: 3pcs
8.4 Cylinder
Pressure range: 0.5～7kgf/cm2
Quantity: 1set
9.Computer-controlled system (Part 9)
·PLC serves as central controller.
·User-friendly control interface facilitates operation and learning. It is convenient and reliable by control. Computer can memorize or print all required running records and proportion datum.
·Control room is equipped with air-conditioner, providing operator comfortable working environment.
Note: High-voltage cable and transformer shall be at least 40m away from control room, avoiding interfering computer.
9.1 Central control room
Dimension: L 5000mm, W 2300mm
Quantity: 1pc
9.2 Air conditioner
Type: 1.5P
Quantity: 1pc
9.3 Industrial computer
Type: Industrial control / PLC
Control: Manual/ semi-auto/ auto
Quantity of displayer: 1pc
Quantity of printer: 1pc
9.4 Computer control cabinet
Type: Lyre
Quantity: 1pc
Fittings: Electric components, receiver of control signals and various instruments
9.5 Heavy-current control cabinet
Type: Standing
Quantity: 1set
Fittings: Electric components, receiver of control signals and various instruments
10 Product storage
Structure:single-drum bin with inclined ceiling, conical bin body with external heat conductive oil and asbestos heat-preservation layer under colored steel board
Volume: 35T
Electric-heating power for discharge door: 2KW×2
Quantity: 1set
11 Mastic feeder
Capacity: 0,45м3
Bucket Capacity: 0,50м3
Measure time: 0-10s
Supply time: 0-10s
Feeder: 0-15kg/time
Power: 10.5kw
Quantity: 1set
Component Power Distribution Table
|
No
|
Name
|
Power
|
Qty.
|
Remark
|
|
Part 1. Cold-aggregate supply system
|
|
1.1
|
Cold material feeder
|
2.2kw
|
4
|
|
|
1.2
|
Aggregate belt machine
|
4kw
|
1
|
|
|
1.3
|
Feed belt machine
|
4kw
|
1
|
|
|
Total power: 16.8kw
|
|
Part 2. Baking& heating& lifting system
|
|
2.1
|
Drying drum
|
7.5kw
|
4
|
|
|
2.2
|
Main burner
|
22kw
|
1
|
|
|
2.3
|
Oil pump motor of burner
|
1.5kw
|
1
|
|
|
2.4
|
heavy-oil pump
|
7.5kw
|
1
|
|
|
2.5
|
Hot-material elevator
|
18.5kw
|
1
|
|
|
Total power: 79.5kw
|
|
Part 3. Screening& metering system
|
|
3.1
|
Vibration screen
|
11kw
|
1
|
|
|
Total power: 11kw
|
|
Part 4. Storage& supply system for mineral and recovered powder
|
|
4.1
|
Spiral feeder
|
3kw
|
2
|
|
|
4.3
|
Powder elevator
|
5.5kw
|
2
|
|
|
4.4
|
discharging valve
|
1.1kw
|
2
|
|
|
4.5
|
Mineral powder metering spiral conveyor
|
4kw
|
1
|
|
|
Total power: 23.2kw
|
|
Part 5. Mixing system
|
|
5.1
|
Mixer
|
30kw
|
2
|
|
|
Total power: 60kw
|
|
Part 6. Dedusting system
|
|
6.1
|
Bag dedustor
|
4kw
|
1
|
|
|
6.2
|
Star-type discharge valve
|
1.5kw
|
2
|
|
|
6.3
|
Main draught fan
|
75kw
|
1
|
|
|
Total power: 82kw
|
|
Part 7. Heat conductive oil heating system
|
|
7.1
|
Boiler burner
|
1.1kw
|
1
|
|
|
7.2
|
Heat conductive oil circulating pump
|
11kw
|
1
|
|
|
7.3
|
Heat conductive oil filling pump
|
1.1kw
|
1
|
|
|
7.4
|
Bitumen delivery pump
|
5.5kw
|
2
|
|
|
Total power: 24.6kw
|
|
Part 8. Gas circuit control system
|
|
8.1
|
Air compressor
|
29.5kw
|
3
|
11kw×2+7.5 kw
|
|
Total power: 29.5kw
|
|
Part 9. Computer-controlled system
|
|
9.1
|
Central control room
|
4kw
|
1
|
Including air conditioner
|
|
Total power: 4kw
|
|
Part 10. Ready product storage
|
|
10.1
|
Heat preservation
|
2kw
|
2
|
|
|
Part 11. Mastic feeder
|
|
11.1
|
power
|
10.5kw
|
1
|
|
|
Power of total equipment: 344.7KW
|
Made of Main Components
|
No
|
Name
|
Place
|
Brand
|
Original
|
|
1
|
Main burner
|
Drying drum
|
EBICO
|
Italy
|
|
2
|
Boil Burner(oil and gas)
|
Heat conductive oil furnace
|
RELLO
|
Italy
|
|
3
|
Air compressor
|
Gas circuit system
|
SCR
|
Taiwan
|
|
4
|
Cylinder
|
Pneumatic system
|
Air TAC
|
Taiwan
|
|
5
|
Solenoid valve
|
Pneumatic system
|
Air TAC
|
Taiwan
|
|
6
|
Electronic unit
|
Heavy-current control cabinet
|
ABB/others
|
Switzerland
|
|
7
|
Industrial control
|
Computer control system
|
ADVANTECH
|
Taiwan
|
|
8
|
PLC
|
Computer control system
|
SIEMENS
|
Germany
|
|
9
|
Weighing sensor
|
Weighing system
|
PFT
|
New zealand
|
|
10
|
Transducer
|
Cold feed machine
|
TAIAN
|
Taiwan
|
|
11
|
Level indication
|
Hot aggregate bin
|
Fine
|
Taiwan
|
|
12
|
Bag filter
|
Bag dust system
|
Nomex
|
America
|
|
13
|
Bearing
|
Drying drum
|
Timken
|
America
|
|
14
|
Bearing
|
aggregate elevator
|
Timken
|
America
|
|
15
|
Bearing
|
Mixing tank
|
Timken
|
America
|
|
16
|
Bearing
|
Vibration screen
|
Timken
|
America
|
|
17
|
Electric motor
Reductor
|
Cold feed machine
|
GUOTAI
|
China
|
|
18
|
Electric motor
Reductor
|
1#aggregate conveyor
|
GUOTAI
|
China
|
|
19
|
Electric motor
Reductor
|
2#feed delivery machine
|
GUOTAI
|
China
|
|
20
|
Electric motor
Reductor
|
Drying drum
|
GUOTAI
|
China
|
|
21
|
Electric motor
Reductor
|
Hot-aggregate elevator
|
GUOTAI
|
China
|
|
22
|
Electric motor
Reductor
|
Mineral powder elevator
|
GUOTAI
|
China
|
|
23
|
Electric motor
Reductor
|
Mixing tank
|
GUOTAI
|
China
|
SPARE PARTS LIST
|
No
|
Name
|
Qty
|
Place
|
|
1
|
Bearing
|
1pc
|
Feed belt machine/ spiral conveyor
|
|
2
|
Bearing
|
1pc
|
Aggregate/ supply belt conveyor
|
|
3
|
Bearing
|
1pc
|
Screw shaft of mineral powder elevator
|
|
4
|
Bearing
|
1pc
|
Line shaft of mineral powder elevator
|
|
5
|
Bearing
|
1pc
|
Screw shaft of hot-material elevator
|
|
6
|
Elevator anchor-chain
|
2m
|
Hot-stone elevator
|
|
7
|
Elevator anchor-chain
|
2m
|
Mineral powder elevator
|
|
8
|
Lifting bucket
|
3pcs
|
Hot-stone elevator
|
|
9
|
Lifting bucket
|
3pcs
|
Mineral powder elevator
|
|
10
|
Electromagnetic
diverter valve
|
2pcs
|
Pneumatic control box
|
|
11
|
Electromagnetic
diverter valve
|
2pcs
|
Bag filter dust system
|
|
12
|
Pulse
|
2pcs
|
Bag filter dust system
|
|
13
|
Seal ring
|
1set
|
Hot-aggregate bin
|
|
14
|
Seal ring
|
1set
|
Metering system
|
|
15
|
Seal ring
|
1set
|
Dust system
|
|
16
|
Air tube
|
10m
|
Pneumatic system
|
|
17
|
Air-tube joint
|
2pcs
|
Pneumatic system
|
|
18
|
Control button
|
2pcs
|
Electric control cabinet
|
|
19
|
thermal resistance
|
1pc
|
Temperature detector
|
|
20
|
V-belt
|
3pcs
|
Vibration screen
|
|
21
|
Blade
|
6sheets
|
Mixing tank
|
|
22
|
Paddle arm
|
2pcs
|
Mixing tank
|
|
23
|
Paddle arm
|
2pcs
|
Mixing tank
|
|
24
|
bolt
|
10sets
|
Mixing tank
|
|
25
|
Screen
|
1set
|
Vibration screen
|
Tools list
|
No.
|
Name
|
Type
|
Qty.
|
Unit
|
Remark
|
|
1
|
Hammer
|
2pounds
|
1
|
Pc
|
|
|
2
|
Pliers
|
|
1
|
Pc
|
|
|
3
|
Internal circlip pliers
|
|
1
|
Pc
|
|
|
4
|
External circlip pliers
|
|
1
|
Pc
|
|
|
5
|
Spanner wrench
|
12”
|
1
|
Pc
|
|
|
6
|
Spanner wrench
|
10”
|
1
|
Pc
|
|
|
7
|
Screwdriver
|
Straight
|
1
|
Pc
|
|
|
8
|
Screwdriver
|
Cross
|
1
|
Pc
|
|
|
9
|
Tubing pliers
|
|
1
|
Pc
|
|
|
10
|
Internal hexagon spanner
|
|
1
|
Set
|
|
|
11
|
Ring spanner
|
|
1
|
Set
|
|
|
12
|
Prize
|
|
2
|
Pc
|
|