ABW-1000
ABW-1000

 

Installation form: main unit is built up in modular and joined together with screws.

Operation conditions concerning production capacity:

① Altitude <1500m

② Average moisture content in aggregates≤5%

③ Optimum working temperature: 200C~500C

④ Power supply: 380V/50HZ

⑤ Cyclic period of mixing: 45~60sec

⑥ Mixing capacity of each batch:  1000kg/batch

⑦ Aggregates: Clean and sized aggregates with moisture content <5%, dust content <1%, density ≥1.6t/m3.  Needle-type or flat aggregate is not acceptable.  Aggregates density, PH and hardness should conform to Material Regulations on Road Construction made by Ministry of Communication.

⑧ Mineral powder: Bag-packaged clean mineral powder or bulk fresh mineral powder, with moisture content less than 0.5%

⑨ Bitumen: Standard bitumen in conformity with national regulations

⑩ Fuel: Approved/ certified fuel with test report released by the testing authority.  Fuel application should conform to relevant provisions specified in Burner’s Operation Introduction

Note: Production situations will change if real conditions of any abovementioned items are different with description.

 

 

Main technical specifications

1.Supply system of cold aggregate (Part 1)

1.1Cold aggregate bin

   Structure:  Four-in-one

   Volume of single hopper: 7.5m3

   Feed width: 2.8m

   Hopper quantity: 4pcs

1.2Feed belt machine

Structure: Belt delivery/ primary distribution

    Belt width: 500mm

Control: Frequency

Working capacity: 40T/H

Driving power: 2.2kw

Quantity: 4sets

1.3Aggregate belt conveyor

Structure: Belt delivery

Working capacity: 80 t/h

Belt width: 600 mm

Driving power: 4kw

Quantity: 1set

1.4 Feed belt conveyor

Structure: Belt delivery

Working capacity: 80 t/h

Belt width: 500mm

Inclination degree: <180

Driving power: 4kw

Quantity: 1set

2.Baking& heating& lifting system (Part 2)

 

2.1Drying drum

Structure: Barrel, inclined, countercurrent

Driving type: Four-wheel friction drive

Working capacity: 80T/H (moisture content of aggregate≤5% at discharge temperature of 1500C)

Drum diameter: φ1500mm

Drum length: 6500mm

Driving power: 11KW×2

Inclination degree: 4.5°

Temperature measurement: Thermal resistance measurement for stone temperature

Quantity: 1set

 

2.2主燃烧器

    Main burner

Control: Proportional adjustment, automatically regulate air door and fuel quantity as per stone temperature change

Volume: 600kg/h

Fuel type: 0# diesel oil

Fuel consumption: 6~7kg/t

Temperature tolerance: ±90C (when moisture content of aggregate is stable)

Fan power: 18.5kw

Oil pump power: 1.5KW

Air compressor: 7.5kw 

Quantity: 1set

2.3Diesel tank

Structure: Horizontal steel barrel

Max. Volume: 10M3

Fittings: Pipe, valve and etc.

Quantity: 1set

2.5Hot-stone elevator

Structure: Acentric unload, elevator with steel board

Working capacity: 80t/h

Driving power: 11kw

Quantity: 1set

 

3.Screening&metering system (Part 3)

3.1Vibration screen

Structure: Inclined two-in-four distribution

Working capacity: 80t/h

Driving power: 4kw*2

3.2 Hot-aggregate bin

Structure: Full-enclosed, separated, square, steel, four-sections bin

Full volume: 12.5m3

Quantity: 1set

3.3 Stone-material metering

Structure: Three-points force measurement

Weighing capacity: 1000kg

Metering precision (static state): ±0.5 %

Quantity: 1set

3.4 Mineral powder metering

Structure: Three-points force measurement

Weighing capacity: 100kg

Metering precision (static state): ±0.2 %

Quantity: 1set

3.5 Bitumen metering

Structure: Three-points force measurement

Weighing capacity: 100kg

Metering precision (static state): ±0.2 %

    Quantity: 1set

 

4. Supply system for fresh powder and recovered powder (Part 4)

4.1 Spiral conveyor

Rated output: 12t/h

Driving power: 3kw

Quantity: 2sets (including recovered powder)

4.2 Powder elevator

Rated output:12t/h

Driving power: 5.5kw

Quantity: 2sets (including recovered powder)

4.3 Powder bin

Structure: Round, vertical steel structure  

Volume of fresh powder:25m3

Transition bin: Fresh powder 1m3, recovered powder 1m3

Feeding method: Vertical elevator

Dust system: Bag dedustor 

Quantity: 1set

4.4 Star-type discharge valve

Type: YJD-1OHX

Working capacity: 10L/rotation

Impeller rotation speed: 24rpm

Driving power: 1.1KW

Quantity: 2sets

4.5 Mineral powder metering& spiral conveyor

Rated output: 20t/h

Driving power: 4kw

Quantity: 1set

 

5. Mixing system (Part 5)

5.1 Mixer

Structure: Twin horizontal shafts/ rotary mixing/ side-moving door

   Mixing capacity: 1000kg/batch

   Driving power: 18.5KW×2

   Cycle: 45~60sec

   Quantity: 1set

 

6.Dedusting system (Part 6)

6.1 Cyclone dedustor (I-stage dedusting)

Structure: collect dust with 2 drums

Dedusting method: Centrifugal dust collection (Supply to hot-material elevator for mix)

Quantity: 1set

6.2 Star-type discharge valve

Type: YJD- 10HX

Working capacity: 10L/rotation

Impeller rotation speed: 24rpm

Driving power: 1.1kw

Quantity: 2sets

6.3 Bag dedustor (II-stage dedusting)

Structure: Square steel cabinet/ heat-preservation with asbestos and colored steel board

Dedusting method: Sectional impulse back-flushing by compressed air

Filtering area: 312m2

Max negative pressure: 2,800pa

Wind speed of filtering: 1.0~1.5m/sec

Powder discharge: ≤100mg/n.m3

Driving power: 4KW

Quantity: 1set

6.4 Main draught fan

Structure: Steel centrifugal fan

Airflow: 36,140m3/h 

Full pressure:  3,156pa

Work efficiency: 80%

Driving power: 45kw

Quantity: 1set

Note:

Too large moisture content and dust content of aggregate will serious affect performance of cyclone dedustor and bag dedustor.

 

7. Heat conductive oil heating system (Part 7)

7.1 Heat conductive oil furnace

Furnace type: YYW-350

Burner type: RL-44

Rated heat efficiency: 350KW

Suitable fuel: 0# diesel oil

Driving power of burner: 0.45KW

Power of heat conductive oil circulating pump: 7.5KW

Power of heat conductive oil filling pump: 1.1kw

Quantity: 1set

7.2 Bitumen high-temperature tank

Structure: Horizontal steel barrel/ heat-preservation with asbestos

Volume: 20m3

Heating method: Heat conductive oil

Quantity: 2sets

Fittings: Pipe, valve and etc.

7.3 Bitumen drainage pond

Structure: Horizontal rectangle steel structure

Volume: 5m3

Heating method: Heat conductive oil

Quantity: 1set

Fittings: Pipe, valve and etc.

7.4 Bitumen delivery pump

Type: QGB80×2-46 2” heat-preserved screw pump

Delivery flow rate: 15m3/h

Delivery lift: 60m

Driving power: 5.5KW

Quantity: 2sets

Note: 

Mentioned heating system does not contain heat conductive oil.

 

8.  Gas-circuit control system (Part 8)

8.1 Air compressor

Structure: Air-cooling

Exhaust quantity: 2m3/min, 1 m3/min 

Working pressure: 0.7Mpa

Driving power: 15kw, 7.5kw

Quantity: 2 sets

8.2Solenoid valve

Pressure range: 1.5~8kgf/cm2

Voltage range: AC187V~242V

Quantity: 1set

8.3Relief valve

Pressure range: 0.5~8.5kgf/cm2

Quantity: 3pcs

8.4 Cylinder

Pressure range: 0.5~7kgf/cm2

Quantity: 1set

 

9.Computer-controlled system (Part 9)

9.1 Central control room

Dimension: L 5000mm, W 2300mm

Quantity: 1pc

9.2 Air conditioner 

Type: 1.5P

    Quantity: 1pc

9.3 Industrial computer

Type: Industrial control/ PLC

Control: Manual/ semi-auto/ auto

Quantity of displayer: 1pc

Quantity of printer: 1pc

9.4 Computer control cabinet

Type: Lyre

Quantity: 1pc

Fittings: Electric components, receiver of control signals and various instruments 

9.5 Heavy-current control cabinet

Type: Standing

Quantity: 1set

Fittings: Electric components, receiver of control signals and various instruments

10 Option: Product storage

Structure:single-drum bin with inclined ceiling, conical bin body with external heat conductive oil and asbestos heat-preservation layer under colored steel board

Volume: 35T

Electric-heating power for discharge door: 2KW×2

Quantity: 1set

 

 

 

Component Power Distribution Table

 

No

Name

Power

Qty.

Remark

Part 1. Cold-aggregate supply system

1.1

Cold material feeder

2.2kw

4

 

1.2

Aggregate belt machine

4kw

1

 

1.3

Feed belt machine

4kw

1

 

Total power: 16.8kw

Part 2. Baking& heating& lifting system

2.1

Drying drum

11kw

2

 

2.2

Main burner

18.5kw

1

 

2.3

Oil pump motor of burner

1.5kw

1

 

2.4

heavy-oil pump

7.5kw

1

 

2.5

Hot-material elevator

11kw

1

 

Total power: 60.5kw

Part 3. Screening& metering system

3.1

Vibration screen

4kw

2

 

  Total power: 8kw

Part 4. Storage& supply system for mineral and recovered powder 

4.1

Spiral feeder

3kw

2

 

4.3

Powder elevator

5.5kw

2

 

4.4

discharging valve

1.1kw

2

 

4.5

Mineral powder metering spiral conveyor

4kw

1

 

Total power: 23.2kw

Part 5. Mixing system

5.1

Mixer 

18.5kw

2

 

  Total power: 37kw

 

Part 6. Dedusting system

6.1

Bag dedustor

4kw

1

 

6.2

Star-type discharge valve

1.1kw

2

 

6.3

Main draught fan

45kw

1

 

Total power: 51.2kw

Part 7. Heat conductive oil heating system

7.1

Boiler burner

0.45kw

1

 

7.2

Heat conductive oil circulating pump

7.5kw 

1

 

7.3

Heat conductive oil filling pump

1.1kw

1

 

7.4

Bitumen delivery pump

5.5kw

2

 

  Total power: 20.05kw

Part 8. Gas circuit control system

8.1

Air compressor

15kw+7.5kw

2

 

Total power: 22.5kw

 Part 9. Computer-controlled system

9.1

Central control room

3kw

1

Including air conditioner

Total power: 3kw

Part 10. Ready product storage

10.1

Heat preservation

2kw

2

 

Total power: 4kw

Part 11. Mastic feeder

1.2

Power 

10.5kw

1

 

        Total power: 10.5kw

Power of total equipment: 256.75KW

 

Made of Main Components

No

Name

Place

Brand

Original

1

Main burner

Drying drum

EBICO

Italy

2

Boil Burner(oil and gas)

Heat conductive oil furnace

RELLO

Italy

3

Air compressor

Gas circuit system

     SCR

Taiwan

4

Cylinder

Pneumatic system

Air TAC

Taiwan

5

Solenoid valve

Pneumatic system

Air TAC

Taiwan

6

Electronic unit

Heavy-current control cabinet

ABB/others

Switzerland

7

Industrial control

Computer control system

ADVANTECH

Taiwan

8

PLC

Computer control system

SIEMENS

Germany

9

Weighing sensor

Weighing system

PFT

New zealand

10

Transducer

Cold feed machine

TAIAN

Taiwan

11

Level indication

Hot aggregate bin

Fine

Taiwan

12

Bag filter

Bag dust system

Nomex

America

13

Bearing

Drying drum

Timken

America

14

Bearing

aggregate elevator

Timken

America

15

Bearing

Mixing tank

Timken

America

16

Bearing

Vibration screen

Timken

America

17

Electric motor 

Reductor

Cold feed machine

GUOTAI

China

18

Electric motor 

Reductor

1#aggregate conveyor

GUOTAI

China

19

Electric motor 

Reductor

2#feed delivery machine

GUOTAI

China

20

Electric motor 

Reductor

Drying drum

GUOTAI

China

21

Electric motor 

Reductor

 

Hot-aggregate elevator

GUOTAI

China

22

Electric motor 

Reductor

Mineral powder elevator

GUOTAI

China

23

Electric motor 

Reductor

Mixing tank

GUOTAI

China

 

SPARE PARTS LIST

No 

Name 

Qty 

Place 

1

Bearing

1pc

Feed belt machine/ spiral conveyor

2

Bearing

1pc

Aggregate/ supply belt conveyor

3

Bearing

1pc

Screw shaft of mineral powder elevator

4

Bearing

1pc

Line shaft of mineral powder elevator

5

Bearing

1pc

Screw shaft of hot-material elevator

6

Elevator anchor-chain

2m

Hot-stone elevator

7

Elevator anchor-chain

2m

Mineral powder elevator

8

Lifting bucket

3pcs

Hot-stone elevator

9

Lifting bucket

3pcs

Mineral powder elevator

10

Electromagnetic 

diverter valve

2pcs

Pneumatic control box

11

Electromagnetic 

diverter valve

2pcs

Bag filter dust system

12

Pulse

2pcs

Bag filter dust system

13

Seal ring

1set

Hot-aggregate bin

14

Seal ring

1set

Metering system

15

Seal ring

1set

Dust system

16

Air tube

10m

Pneumatic system

17

Air-tube joint

2pcs

Pneumatic system

18

Control button

2pcs

Electric control cabinet

19

thermal resistance

1pc

Temperature detector

20

V-belt

3pcs

Vibration screen

21

Blade

6sheets

Mixing tank

22

Paddle arm

2pcs

Mixing tank

23

Paddle arm

2pcs

Mixing tank

24

bolt

10sets

Mixing tank

25

Screen

1set

Vibration screen

Tools list 

No.

Name

Type

Qty.

Unit

Remark

1

Hammer

2pounds

Pc

 

2

Pliers

 

1

Pc

 

3

Internal circlip pliers

 

1

Pc

 

4

External circlip pliers

 

1

Pc

 

5

Spanner wrench

12”

1

Pc

 

6

Spanner wrench

10”

1

Pc

 

7

Screwdriver

Straight

1

Pc

 

8

Screwdriver

Cross

1

Pc

 

9

Tubing pliers

 

1

Pc

 

10

Internal hexagon spanner

 

1

Set

 

11

Ring spanner

 

1

Set

 

12

Prize

 

2

Pc

 

 

Installation form: main unit is built up in modular and joined together with screws.

Operation conditions concerning production capacity:

① Altitude <1500m

② Average moisture content in aggregates≤5%

③ Optimum working temperature: 200C~500C

④ Power supply: 380V/50HZ

⑤ Cyclic period of mixing: 45~60sec

⑥ Mixing capacity of each batch:  1000kg/batch

⑦ Aggregates: Clean and sized aggregates with moisture content <5%, dust content <1%, density ≥1.6t/m3.  Needle-type or flat aggregate is not acceptable.  Aggregates density, PH and hardness should conform to Material Regulations on Road Construction made by Ministry of Communication.

⑧ Mineral powder: Bag-packaged clean mineral powder or bulk fresh mineral powder, with moisture content less than 0.5%

⑨ Bitumen: Standard bitumen in conformity with national regulations

⑩ Fuel: Approved/ certified fuel with test report released by the testing authority.  Fuel application should conform to relevant provisions specified in Burner’s Operation Introduction

Note: Production situations will change if real conditions of any abovementioned items are different with description.

 

 

Main technical specifications

1.Supply system of cold aggregate (Part 1)

1.1Cold aggregate bin

   Structure:  Four-in-one

   Volume of single hopper: 7.5m3

   Feed width: 2.8m

   Hopper quantity: 4pcs

1.2Feed belt machine

Structure: Belt delivery/ primary distribution

    Belt width: 500mm

Control: Frequency

Working capacity: 40T/H

Driving power: 2.2kw

Quantity: 4sets

1.3Aggregate belt conveyor

Structure: Belt delivery

Working capacity: 80 t/h

Belt width: 600 mm

Driving power: 4kw

Quantity: 1set

1.4 Feed belt conveyor

Structure: Belt delivery

Working capacity: 80 t/h

Belt width: 500mm

Inclination degree: <180

Driving power: 4kw

Quantity: 1set

2.Baking& heating& lifting system (Part 2)

 

2.1Drying drum

Structure: Barrel, inclined, countercurrent

Driving type: Four-wheel friction drive

Working capacity: 80T/H (moisture content of aggregate≤5% at discharge temperature of 1500C)

Drum diameter: φ1500mm

Drum length: 6500mm

Driving power: 11KW×2

Inclination degree: 4.5°

Temperature measurement: Thermal resistance measurement for stone temperature

Quantity: 1set

 

2.2主燃烧器

    Main burner

Control: Proportional adjustment, automatically regulate air door and fuel quantity as per stone temperature change

Volume: 600kg/h

Fuel type: 0# diesel oil

Fuel consumption: 6~7kg/t

Temperature tolerance: ±90C (when moisture content of aggregate is stable)

Fan power: 18.5kw

Oil pump power: 1.5KW

Air compressor: 7.5kw 

Quantity: 1set

2.3Diesel tank

Structure: Horizontal steel barrel

Max. Volume: 10M3

Fittings: Pipe, valve and etc.

Quantity: 1set

2.5Hot-stone elevator

Structure: Acentric unload, elevator with steel board

Working capacity: 80t/h

Driving power: 11kw

Quantity: 1set

 

3.Screening&metering system (Part 3)

3.1Vibration screen

Structure: Inclined two-in-four distribution

Working capacity: 80t/h

Driving power: 4kw*2

3.2 Hot-aggregate bin

Structure: Full-enclosed, separated, square, steel, four-sections bin

Full volume: 12.5m3

Quantity: 1set

3.3 Stone-material metering

Structure: Three-points force measurement

Weighing capacity: 1000kg

Metering precision (static state): ±0.5 %

Quantity: 1set

3.4 Mineral powder metering

Structure: Three-points force measurement

Weighing capacity: 100kg

Metering precision (static state): ±0.2 %

Quantity: 1set

3.5 Bitumen metering

Structure: Three-points force measurement

Weighing capacity: 100kg

Metering precision (static state): ±0.2 %

    Quantity: 1set

 

4. Supply system for fresh powder and recovered powder (Part 4)

4.1 Spiral conveyor

Rated output: 12t/h

Driving power: 3kw

Quantity: 2sets (including recovered powder)

4.2 Powder elevator

Rated output:12t/h

Driving power: 5.5kw

Quantity: 2sets (including recovered powder)

4.3 Powder bin

Structure: Round, vertical steel structure  

Volume of fresh powder:25m3

Transition bin: Fresh powder 1m3, recovered powder 1m3

Feeding method: Vertical elevator

Dust system: Bag dedustor 

Quantity: 1set

4.4 Star-type discharge valve

Type: YJD-1OHX

Working capacity: 10L/rotation

Impeller rotation speed: 24rpm

Driving power: 1.1KW

Quantity: 2sets

4.5 Mineral powder metering& spiral conveyor

Rated output: 20t/h

Driving power: 4kw

Quantity: 1set

 

5. Mixing system (Part 5)

5.1 Mixer

Structure: Twin horizontal shafts/ rotary mixing/ side-moving door

   Mixing capacity: 1000kg/batch

   Driving power: 18.5KW×2

   Cycle: 45~60sec

   Quantity: 1set

 

6.Dedusting system (Part 6)

6.1 Cyclone dedustor (I-stage dedusting)

Structure: collect dust with 2 drums

Dedusting method: Centrifugal dust collection (Supply to hot-material elevator for mix)

Quantity: 1set

6.2 Star-type discharge valve

Type: YJD- 10HX

Working capacity: 10L/rotation

Impeller rotation speed: 24rpm

Driving power: 1.1kw

Quantity: 2sets

6.3 Bag dedustor (II-stage dedusting)

Structure: Square steel cabinet/ heat-preservation with asbestos and colored steel board

Dedusting method: Sectional impulse back-flushing by compressed air

Filtering area: 312m2

Max negative pressure: 2,800pa

Wind speed of filtering: 1.0~1.5m/sec

Powder discharge: ≤100mg/n.m3

Driving power: 4KW

Quantity: 1set

6.4 Main draught fan

Structure: Steel centrifugal fan

Airflow: 36,140m3/h 

Full pressure:  3,156pa

Work efficiency: 80%

Driving power: 45kw

Quantity: 1set

Note:

Too large moisture content and dust content of aggregate will serious affect performance of cyclone dedustor and bag dedustor.

 

7. Heat conductive oil heating system (Part 7)

7.1 Heat conductive oil furnace

Furnace type: YYW-350

Burner type: RL-44

Rated heat efficiency: 350KW

Suitable fuel: 0# diesel oil

Driving power of burner: 0.45KW

Power of heat conductive oil circulating pump: 7.5KW

Power of heat conductive oil filling pump: 1.1kw

Quantity: 1set

7.2 Bitumen high-temperature tank

Structure: Horizontal steel barrel/ heat-preservation with asbestos

Volume: 20m3

Heating method: Heat conductive oil

Quantity: 2sets

Fittings: Pipe, valve and etc.

7.3 Bitumen drainage pond

Structure: Horizontal rectangle steel structure

Volume: 5m3

Heating method: Heat conductive oil

Quantity: 1set

Fittings: Pipe, valve and etc.

7.4 Bitumen delivery pump

Type: QGB80×2-46 2” heat-preserved screw pump

Delivery flow rate: 15m3/h

Delivery lift: 60m

Driving power: 5.5KW

Quantity: 2sets

Note: 

Mentioned heating system does not contain heat conductive oil.

 

8.  Gas-circuit control system (Part 8)

8.1 Air compressor

Structure: Air-cooling

Exhaust quantity: 2m3/min, 1 m3/min 

Working pressure: 0.7Mpa

Driving power: 15kw, 7.5kw

Quantity: 2 sets

8.2Solenoid valve

Pressure range: 1.5~8kgf/cm2

Voltage range: AC187V~242V

Quantity: 1set

8.3Relief valve

Pressure range: 0.5~8.5kgf/cm2

Quantity: 3pcs

8.4 Cylinder

Pressure range: 0.5~7kgf/cm2

Quantity: 1set

 

9.Computer-controlled system (Part 9)

9.1 Central control room

Dimension: L 5000mm, W 2300mm

Quantity: 1pc

9.2 Air conditioner 

Type: 1.5P

    Quantity: 1pc

9.3 Industrial computer

Type: Industrial control/ PLC

Control: Manual/ semi-auto/ auto

Quantity of displayer: 1pc

Quantity of printer: 1pc

9.4 Computer control cabinet

Type: Lyre

Quantity: 1pc

Fittings: Electric components, receiver of control signals and various instruments 

9.5 Heavy-current control cabinet

Type: Standing

Quantity: 1set

Fittings: Electric components, receiver of control signals and various instruments

10 Option: Product storage

Structure:single-drum bin with inclined ceiling, conical bin body with external heat conductive oil and asbestos heat-preservation layer under colored steel board

Volume: 35T

Electric-heating power for discharge door: 2KW×2

Quantity: 1set

 

 

 

Component Power Distribution Table

 

No

Name

Power

Qty.

Remark

Part 1. Cold-aggregate supply system

1.1

Cold material feeder

2.2kw

4

 

1.2

Aggregate belt machine

4kw

1

 

1.3

Feed belt machine

4kw

1

 

Total power: 16.8kw

Part 2. Baking& heating& lifting system

2.1

Drying drum

11kw

2

 

2.2

Main burner

18.5kw

1

 

2.3

Oil pump motor of burner

1.5kw

1

 

2.4

heavy-oil pump

7.5kw

1

 

2.5

Hot-material elevator

11kw

1

 

Total power: 60.5kw

Part 3. Screening& metering system

3.1

Vibration screen

4kw

2

 

  Total power: 8kw

Part 4. Storage& supply system for mineral and recovered powder 

4.1

Spiral feeder

3kw

2

 

4.3

Powder elevator

5.5kw

2

 

4.4

discharging valve

1.1kw

2

 

4.5

Mineral powder metering spiral conveyor

4kw

1

 

Total power: 23.2kw

Part 5. Mixing system

5.1

Mixer 

18.5kw

2

 

  Total power: 37kw

 

Part 6. Dedusting system

6.1

Bag dedustor

4kw

1

 

6.2

Star-type discharge valve

1.1kw

2

 

6.3

Main draught fan

45kw

1

 

Total power: 51.2kw

Part 7. Heat conductive oil heating system

7.1

Boiler burner

0.45kw

1

 

7.2

Heat conductive oil circulating pump

7.5kw 

1

 

7.3

Heat conductive oil filling pump

1.1kw

1

 

7.4

Bitumen delivery pump

5.5kw

2

 

  Total power: 20.05kw

Part 8. Gas circuit control system

8.1

Air compressor

15kw+7.5kw

2

 

Total power: 22.5kw

 Part 9. Computer-controlled system

9.1

Central control room

3kw

1

Including air conditioner

Total power: 3kw

Part 10. Ready product storage

10.1

Heat preservation

2kw

2

 

Total power: 4kw

Part 11. Mastic feeder

1.2

Power 

10.5kw

1

 

        Total power: 10.5kw

Power of total equipment: 256.75KW

 

Made of Main Components

No

Name

Place

Brand

Original

1

Main burner

Drying drum

EBICO

Italy

2

Boil Burner(oil and gas)

Heat conductive oil furnace

RELLO

Italy

3

Air compressor

Gas circuit system

     SCR

Taiwan

4

Cylinder

Pneumatic system

Air TAC

Taiwan

5

Solenoid valve

Pneumatic system

Air TAC

Taiwan

6

Electronic unit

Heavy-current control cabinet

ABB/others

Switzerland

7

Industrial control

Computer control system

ADVANTECH

Taiwan

8

PLC

Computer control system

SIEMENS

Germany

9

Weighing sensor

Weighing system

PFT

New zealand

10

Transducer

Cold feed machine

TAIAN

Taiwan

11

Level indication

Hot aggregate bin

Fine

Taiwan

12

Bag filter

Bag dust system

Nomex

America

13

Bearing

Drying drum

Timken

America

14

Bearing

aggregate elevator

Timken

America

15

Bearing

Mixing tank

Timken

America

16

Bearing

Vibration screen

Timken

America

17

Electric motor 

Reductor

Cold feed machine

GUOTAI

China

18

Electric motor 

Reductor

1#aggregate conveyor

GUOTAI

China

19

Electric motor 

Reductor

2#feed delivery machine

GUOTAI

China

20

Electric motor 

Reductor

Drying drum

GUOTAI

China

21

Electric motor 

Reductor

 

Hot-aggregate elevator

GUOTAI

China

22

Electric motor 

Reductor

Mineral powder elevator

GUOTAI

China

23

Electric motor 

Reductor

Mixing tank

GUOTAI

China

 

SPARE PARTS LIST

No 

Name 

Qty 

Place 

1

Bearing

1pc

Feed belt machine/ spiral conveyor

2

Bearing

1pc

Aggregate/ supply belt conveyor

3

Bearing

1pc

Screw shaft of mineral powder elevator

4

Bearing

1pc

Line shaft of mineral powder elevator

5

Bearing

1pc

Screw shaft of hot-material elevator

6

Elevator anchor-chain

2m

Hot-stone elevator

7

Elevator anchor-chain

2m

Mineral powder elevator

8

Lifting bucket

3pcs

Hot-stone elevator

9

Lifting bucket

3pcs

Mineral powder elevator

10

Electromagnetic 

diverter valve

2pcs

Pneumatic control box

11

Electromagnetic 

diverter valve

2pcs

Bag filter dust system

12

Pulse

2pcs

Bag filter dust system

13

Seal ring

1set

Hot-aggregate bin

14

Seal ring

1set

Metering system

15

Seal ring

1set

Dust system

16

Air tube

10m

Pneumatic system

17

Air-tube joint

2pcs

Pneumatic system

18

Control button

2pcs

Electric control cabinet

19

thermal resistance

1pc

Temperature detector

20

V-belt

3pcs

Vibration screen

21

Blade

6sheets

Mixing tank

22

Paddle arm

2pcs

Mixing tank

23

Paddle arm

2pcs

Mixing tank

24

bolt

10sets

Mixing tank

25

Screen

1set

Vibration screen

Tools list 

No.

Name

Type

Qty.

Unit

Remark

1

Hammer

2pounds

Pc

 

2

Pliers

 

1

Pc

 

3

Internal circlip pliers

 

1

Pc

 

4

External circlip pliers

 

1

Pc

 

5

Spanner wrench

12”

1

Pc

 

6

Spanner wrench

10”

1

Pc

 

7

Screwdriver

Straight

1

Pc

 

8

Screwdriver

Cross

1

Pc

 

9

Tubing pliers

 

1

Pc

 

10

Internal hexagon spanner

 

1

Set

 

11

Ring spanner

 

1

Set

 

12

Prize

 

2

Pc