Installation form: main unit is built up in modular and joined together with screws.
Operation conditions concerning production capacity:
① Altitude <1500m
② Average moisture content in aggregates≤5%
③ Optimum working temperature: 200C~500C
④ Power supply: 380V/50HZ
⑤ Cyclic period of mixing: 45~60sec
⑥ Mixing capacity of each batch: 1000kg/batch
⑦ Aggregates: Clean and sized aggregates with moisture content <5%, dust content <1%, density ≥1.6t/m3. Needle-type or flat aggregate is not acceptable. Aggregates density, PH and hardness should conform to Material Regulations on Road Construction made by Ministry of Communication.
⑧ Mineral powder: Bag-packaged clean mineral powder or bulk fresh mineral powder, with moisture content less than 0.5%
⑨ Bitumen: Standard bitumen in conformity with national regulations
⑩ Fuel: Approved/ certified fuel with test report released by the testing authority. Fuel application should conform to relevant provisions specified in Burner’s Operation Introduction
Note: Production situations will change if real conditions of any abovementioned items are different with description.
Main technical specifications
1.Supply system of cold aggregate (Part 1)
1.1Cold aggregate bin
Structure: Four-in-one
Volume of single hopper: 7.5m3
Feed width: 2.8m
Hopper quantity: 4pcs
1.2Feed belt machine
Structure: Belt delivery/ primary distribution
Belt width: 500mm
Control: Frequency
Working capacity: 40T/H
Driving power: 2.2kw
Quantity: 4sets
1.3Aggregate belt conveyor
Structure: Belt delivery
Working capacity: 80 t/h
Belt width: 600 mm
Driving power: 4kw
Quantity: 1set
1.4 Feed belt conveyor
Structure: Belt delivery
Working capacity: 80 t/h
Belt width: 500mm
Inclination degree: <180
Driving power: 4kw
Quantity: 1set
2.Baking& heating& lifting system (Part 2)
2.1Drying drum
Structure: Barrel, inclined, countercurrent
Driving type: Four-wheel friction drive
Working capacity: 80T/H (moisture content of aggregate≤5% at discharge temperature of 1500C)
Drum diameter: φ1500mm
Drum length: 6500mm
Driving power: 11KW×2
Inclination degree: 4.5°
Temperature measurement: Thermal resistance measurement for stone temperature
Quantity: 1set
2.2主燃烧器
Main burner
Control: Proportional adjustment, automatically regulate air door and fuel quantity as per stone temperature change
Volume: 600kg/h
Fuel type: 0# diesel oil
Fuel consumption: 6~7kg/t
Temperature tolerance: ±90C (when moisture content of aggregate is stable)
Fan power: 18.5kw
Oil pump power: 1.5KW
Air compressor: 7.5kw
Quantity: 1set
2.3Diesel tank
Structure: Horizontal steel barrel
Max. Volume: 10M3
Fittings: Pipe, valve and etc.
Quantity: 1set
2.5Hot-stone elevator
Structure: Acentric unload, elevator with steel board
Working capacity: 80t/h
Driving power: 11kw
Quantity: 1set
3.Screening&metering system (Part 3)
3.1Vibration screen
Structure: Inclined two-in-four distribution
Working capacity: 80t/h
Driving power: 4kw*2
3.2 Hot-aggregate bin
Structure: Full-enclosed, separated, square, steel, four-sections bin
Full volume: 12.5m3
Quantity: 1set
3.3 Stone-material metering
Structure: Three-points force measurement
Weighing capacity: 1000kg
Metering precision (static state): ±0.5 %
Quantity: 1set
3.4 Mineral powder metering
Structure: Three-points force measurement
Weighing capacity: 100kg
Metering precision (static state): ±0.2 %
Quantity: 1set
3.5 Bitumen metering
Structure: Three-points force measurement
Weighing capacity: 100kg
Metering precision (static state): ±0.2 %
Quantity: 1set
4. Supply system for fresh powder and recovered powder (Part 4)
4.1 Spiral conveyor
Rated output: 12t/h
Driving power: 3kw
Quantity: 2sets (including recovered powder)
4.2 Powder elevator
Rated output:12t/h
Driving power: 5.5kw
Quantity: 2sets (including recovered powder)
4.3 Powder bin
Structure: Round, vertical steel structure
Volume of fresh powder:25m3
Transition bin: Fresh powder 1m3, recovered powder 1m3
Feeding method: Vertical elevator
Dust system: Bag dedustor
Quantity: 1set
4.4 Star-type discharge valve
Type: YJD-1OHX
Working capacity: 10L/rotation
Impeller rotation speed: 24rpm
Driving power: 1.1KW
Quantity: 2sets
4.5 Mineral powder metering& spiral conveyor
Rated output: 20t/h
Driving power: 4kw
Quantity: 1set
5. Mixing system (Part 5)
5.1 Mixer
Structure: Twin horizontal shafts/ rotary mixing/ side-moving door
Mixing capacity: 1000kg/batch
Driving power: 18.5KW×2
Cycle: 45~60sec
Quantity: 1set
6.Dedusting system (Part 6)
6.1 Cyclone dedustor (I-stage dedusting)
Structure: collect dust with 2 drums
Dedusting method: Centrifugal dust collection (Supply to hot-material elevator for mix)
Quantity: 1set
6.2 Star-type discharge valve
Type: YJD- 10HX
Working capacity: 10L/rotation
Impeller rotation speed: 24rpm
Driving power: 1.1kw
Quantity: 2sets
6.3 Bag dedustor (II-stage dedusting)
Structure: Square steel cabinet/ heat-preservation with asbestos and colored steel board
Dedusting method: Sectional impulse back-flushing by compressed air
Filtering area: 312m2
Max negative pressure: 2,800pa
Wind speed of filtering: 1.0~1.5m/sec
Powder discharge: ≤100mg/n.m3
Driving power: 4KW
Quantity: 1set
6.4 Main draught fan
Structure: Steel centrifugal fan
Airflow: 36,140m3/h
Full pressure: 3,156pa
Work efficiency: 80%
Driving power: 45kw
Quantity: 1set
Note:
Too large moisture content and dust content of aggregate will serious affect performance of cyclone dedustor and bag dedustor.
7. Heat conductive oil heating system (Part 7)
7.1 Heat conductive oil furnace
Furnace type: YYW-350
Burner type: RL-44
Rated heat efficiency: 350KW
Suitable fuel: 0# diesel oil
Driving power of burner: 0.45KW
Power of heat conductive oil circulating pump: 7.5KW
Power of heat conductive oil filling pump: 1.1kw
Quantity: 1set
7.2 Bitumen high-temperature tank
Structure: Horizontal steel barrel/ heat-preservation with asbestos
Volume: 20m3
Heating method: Heat conductive oil
Quantity: 2sets
Fittings: Pipe, valve and etc.
7.3 Bitumen drainage pond
Structure: Horizontal rectangle steel structure
Volume: 5m3
Heating method: Heat conductive oil
Quantity: 1set
Fittings: Pipe, valve and etc.
7.4 Bitumen delivery pump
Type: QGB80×2-46 2” heat-preserved screw pump
Delivery flow rate: 15m3/h
Delivery lift: 60m
Driving power: 5.5KW
Quantity: 2sets
Note:
Mentioned heating system does not contain heat conductive oil.
8. Gas-circuit control system (Part 8)
8.1 Air compressor
Structure: Air-cooling
Exhaust quantity: 2m3/min, 1 m3/min
Working pressure: 0.7Mpa
Driving power: 15kw, 7.5kw
Quantity: 2 sets
8.2Solenoid valve
Pressure range: 1.5~8kgf/cm2
Voltage range: AC187V~242V
Quantity: 1set
8.3Relief valve
Pressure range: 0.5~8.5kgf/cm2
Quantity: 3pcs
8.4 Cylinder
Pressure range: 0.5~7kgf/cm2
Quantity: 1set
9.Computer-controlled system (Part 9)
9.1 Central control room
Dimension: L 5000mm, W 2300mm
Quantity: 1pc
9.2 Air conditioner
Type: 1.5P
Quantity: 1pc
9.3 Industrial computer
Type: Industrial control/ PLC
Control: Manual/ semi-auto/ auto
Quantity of displayer: 1pc
Quantity of printer: 1pc
9.4 Computer control cabinet
Type: Lyre
Quantity: 1pc
Fittings: Electric components, receiver of control signals and various instruments
9.5 Heavy-current control cabinet
Type: Standing
Quantity: 1set
Fittings: Electric components, receiver of control signals and various instruments
10 Option: Product storage
Structure:single-drum bin with inclined ceiling, conical bin body with external heat conductive oil and asbestos heat-preservation layer under colored steel board
Volume: 35T
Electric-heating power for discharge door: 2KW×2
Quantity: 1set
Component Power Distribution Table
No
|
Name
|
Power
|
Qty.
|
Remark
|
Part 1. Cold-aggregate supply system
|
1.1
|
Cold material feeder
|
2.2kw
|
4
|
|
1.2
|
Aggregate belt machine
|
4kw
|
1
|
|
1.3
|
Feed belt machine
|
4kw
|
1
|
|
Total power: 16.8kw
|
Part 2. Baking& heating& lifting system
|
2.1
|
Drying drum
|
11kw
|
2
|
|
2.2
|
Main burner
|
18.5kw
|
1
|
|
2.3
|
Oil pump motor of burner
|
1.5kw
|
1
|
|
2.4
|
heavy-oil pump
|
7.5kw
|
1
|
|
2.5
|
Hot-material elevator
|
11kw
|
1
|
|
Total power: 60.5kw
|
Part 3. Screening& metering system
|
3.1
|
Vibration screen
|
4kw
|
2
|
|
Total power: 8kw
|
Part 4. Storage& supply system for mineral and recovered powder
|
4.1
|
Spiral feeder
|
3kw
|
2
|
|
4.3
|
Powder elevator
|
5.5kw
|
2
|
|
4.4
|
discharging valve
|
1.1kw
|
2
|
|
4.5
|
Mineral powder metering spiral conveyor
|
4kw
|
1
|
|
Total power: 23.2kw
|
Part 5. Mixing system
|
5.1
|
Mixer
|
18.5kw
|
2
|
|
Total power: 37kw
|
Part 6. Dedusting system
|
6.1
|
Bag dedustor
|
4kw
|
1
|
|
6.2
|
Star-type discharge valve
|
1.1kw
|
2
|
|
6.3
|
Main draught fan
|
45kw
|
1
|
|
Total power: 51.2kw
|
Part 7. Heat conductive oil heating system
|
7.1
|
Boiler burner
|
0.45kw
|
1
|
|
7.2
|
Heat conductive oil circulating pump
|
7.5kw
|
1
|
|
7.3
|
Heat conductive oil filling pump
|
1.1kw
|
1
|
|
7.4
|
Bitumen delivery pump
|
5.5kw
|
2
|
|
Total power: 20.05kw
|
Part 8. Gas circuit control system
|
8.1
|
Air compressor
|
15kw+7.5kw
|
2
|
|
Total power: 22.5kw
|
Part 9. Computer-controlled system
|
9.1
|
Central control room
|
3kw
|
1
|
Including air conditioner
|
Total power: 3kw
|
Part 10. Ready product storage
|
10.1
|
Heat preservation
|
2kw
|
2
|
|
Total power: 4kw
|
Part 11. Mastic feeder
|
1.2
|
Power
|
10.5kw
|
1
|
|
Total power: 10.5kw
|
Power of total equipment: 256.75KW
|
Made of Main Components
No
|
Name
|
Place
|
Brand
|
Original
|
1
|
Main burner
|
Drying drum
|
EBICO
|
Italy
|
2
|
Boil Burner(oil and gas)
|
Heat conductive oil furnace
|
RELLO
|
Italy
|
3
|
Air compressor
|
Gas circuit system
|
SCR
|
Taiwan
|
4
|
Cylinder
|
Pneumatic system
|
Air TAC
|
Taiwan
|
5
|
Solenoid valve
|
Pneumatic system
|
Air TAC
|
Taiwan
|
6
|
Electronic unit
|
Heavy-current control cabinet
|
ABB/others
|
Switzerland
|
7
|
Industrial control
|
Computer control system
|
ADVANTECH
|
Taiwan
|
8
|
PLC
|
Computer control system
|
SIEMENS
|
Germany
|
9
|
Weighing sensor
|
Weighing system
|
PFT
|
New zealand
|
10
|
Transducer
|
Cold feed machine
|
TAIAN
|
Taiwan
|
11
|
Level indication
|
Hot aggregate bin
|
Fine
|
Taiwan
|
12
|
Bag filter
|
Bag dust system
|
Nomex
|
America
|
13
|
Bearing
|
Drying drum
|
Timken
|
America
|
14
|
Bearing
|
aggregate elevator
|
Timken
|
America
|
15
|
Bearing
|
Mixing tank
|
Timken
|
America
|
16
|
Bearing
|
Vibration screen
|
Timken
|
America
|
17
|
Electric motor
Reductor
|
Cold feed machine
|
GUOTAI
|
China
|
18
|
Electric motor
Reductor
|
1#aggregate conveyor
|
GUOTAI
|
China
|
19
|
Electric motor
Reductor
|
2#feed delivery machine
|
GUOTAI
|
China
|
20
|
Electric motor
Reductor
|
Drying drum
|
GUOTAI
|
China
|
21
|
Electric motor
Reductor
|
Hot-aggregate elevator
|
GUOTAI
|
China
|
22
|
Electric motor
Reductor
|
Mineral powder elevator
|
GUOTAI
|
China
|
23
|
Electric motor
Reductor
|
Mixing tank
|
GUOTAI
|
China
|
SPARE PARTS LIST
No
|
Name
|
Qty
|
Place
|
1
|
Bearing
|
1pc
|
Feed belt machine/ spiral conveyor
|
2
|
Bearing
|
1pc
|
Aggregate/ supply belt conveyor
|
3
|
Bearing
|
1pc
|
Screw shaft of mineral powder elevator
|
4
|
Bearing
|
1pc
|
Line shaft of mineral powder elevator
|
5
|
Bearing
|
1pc
|
Screw shaft of hot-material elevator
|
6
|
Elevator anchor-chain
|
2m
|
Hot-stone elevator
|
7
|
Elevator anchor-chain
|
2m
|
Mineral powder elevator
|
8
|
Lifting bucket
|
3pcs
|
Hot-stone elevator
|
9
|
Lifting bucket
|
3pcs
|
Mineral powder elevator
|
10
|
Electromagnetic
diverter valve
|
2pcs
|
Pneumatic control box
|
11
|
Electromagnetic
diverter valve
|
2pcs
|
Bag filter dust system
|
12
|
Pulse
|
2pcs
|
Bag filter dust system
|
13
|
Seal ring
|
1set
|
Hot-aggregate bin
|
14
|
Seal ring
|
1set
|
Metering system
|
15
|
Seal ring
|
1set
|
Dust system
|
16
|
Air tube
|
10m
|
Pneumatic system
|
17
|
Air-tube joint
|
2pcs
|
Pneumatic system
|
18
|
Control button
|
2pcs
|
Electric control cabinet
|
19
|
thermal resistance
|
1pc
|
Temperature detector
|
20
|
V-belt
|
3pcs
|
Vibration screen
|
21
|
Blade
|
6sheets
|
Mixing tank
|
22
|
Paddle arm
|
2pcs
|
Mixing tank
|
23
|
Paddle arm
|
2pcs
|
Mixing tank
|
24
|
bolt
|
10sets
|
Mixing tank
|
25
|
Screen
|
1set
|
Vibration screen
|
Tools list
No.
|
Name
|
Type
|
Qty.
|
Unit
|
Remark
|
1
|
Hammer
|
2pounds
|
1
|
Pc
|
|
2
|
Pliers
|
|
1
|
Pc
|
|
3
|
Internal circlip pliers
|
|
1
|
Pc
|
|
4
|
External circlip pliers
|
|
1
|
Pc
|
|
5
|
Spanner wrench
|
12”
|
1
|
Pc
|
|
6
|
Spanner wrench
|
10”
|
1
|
Pc
|
|
7
|
Screwdriver
|
Straight
|
1
|
Pc
|
|
8
|
Screwdriver
|
Cross
|
1
|
Pc
|
|
9
|
Tubing pliers
|
|
1
|
Pc
|
|
10
|
Internal hexagon spanner
|
|
1
|
Set
|
|
11
|
Ring spanner
|
|
1
|
Set
|
|
12
|
Prize
|
|
2
|
Pc
|
|
Installation form: main unit is built up in modular and joined together with screws.
Operation conditions concerning production capacity:
① Altitude <1500m
② Average moisture content in aggregates≤5%
③ Optimum working temperature: 200C~500C
④ Power supply: 380V/50HZ
⑤ Cyclic period of mixing: 45~60sec
⑥ Mixing capacity of each batch: 1000kg/batch
⑦ Aggregates: Clean and sized aggregates with moisture content <5%, dust content <1%, density ≥1.6t/m3. Needle-type or flat aggregate is not acceptable. Aggregates density, PH and hardness should conform to Material Regulations on Road Construction made by Ministry of Communication.
⑧ Mineral powder: Bag-packaged clean mineral powder or bulk fresh mineral powder, with moisture content less than 0.5%
⑨ Bitumen: Standard bitumen in conformity with national regulations
⑩ Fuel: Approved/ certified fuel with test report released by the testing authority. Fuel application should conform to relevant provisions specified in Burner’s Operation Introduction
Note: Production situations will change if real conditions of any abovementioned items are different with description.
Main technical specifications
1.Supply system of cold aggregate (Part 1)
1.1Cold aggregate bin
Structure: Four-in-one
Volume of single hopper: 7.5m3
Feed width: 2.8m
Hopper quantity: 4pcs
1.2Feed belt machine
Structure: Belt delivery/ primary distribution
Belt width: 500mm
Control: Frequency
Working capacity: 40T/H
Driving power: 2.2kw
Quantity: 4sets
1.3Aggregate belt conveyor
Structure: Belt delivery
Working capacity: 80 t/h
Belt width: 600 mm
Driving power: 4kw
Quantity: 1set
1.4 Feed belt conveyor
Structure: Belt delivery
Working capacity: 80 t/h
Belt width: 500mm
Inclination degree: <180
Driving power: 4kw
Quantity: 1set
2.Baking& heating& lifting system (Part 2)
2.1Drying drum
Structure: Barrel, inclined, countercurrent
Driving type: Four-wheel friction drive
Working capacity: 80T/H (moisture content of aggregate≤5% at discharge temperature of 1500C)
Drum diameter: φ1500mm
Drum length: 6500mm
Driving power: 11KW×2
Inclination degree: 4.5°
Temperature measurement: Thermal resistance measurement for stone temperature
Quantity: 1set
2.2主燃烧器
Main burner
Control: Proportional adjustment, automatically regulate air door and fuel quantity as per stone temperature change
Volume: 600kg/h
Fuel type: 0# diesel oil
Fuel consumption: 6~7kg/t
Temperature tolerance: ±90C (when moisture content of aggregate is stable)
Fan power: 18.5kw
Oil pump power: 1.5KW
Air compressor: 7.5kw
Quantity: 1set
2.3Diesel tank
Structure: Horizontal steel barrel
Max. Volume: 10M3
Fittings: Pipe, valve and etc.
Quantity: 1set
2.5Hot-stone elevator
Structure: Acentric unload, elevator with steel board
Working capacity: 80t/h
Driving power: 11kw
Quantity: 1set
3.Screening&metering system (Part 3)
3.1Vibration screen
Structure: Inclined two-in-four distribution
Working capacity: 80t/h
Driving power: 4kw*2
3.2 Hot-aggregate bin
Structure: Full-enclosed, separated, square, steel, four-sections bin
Full volume: 12.5m3
Quantity: 1set
3.3 Stone-material metering
Structure: Three-points force measurement
Weighing capacity: 1000kg
Metering precision (static state): ±0.5 %
Quantity: 1set
3.4 Mineral powder metering
Structure: Three-points force measurement
Weighing capacity: 100kg
Metering precision (static state): ±0.2 %
Quantity: 1set
3.5 Bitumen metering
Structure: Three-points force measurement
Weighing capacity: 100kg
Metering precision (static state): ±0.2 %
Quantity: 1set
4. Supply system for fresh powder and recovered powder (Part 4)
4.1 Spiral conveyor
Rated output: 12t/h
Driving power: 3kw
Quantity: 2sets (including recovered powder)
4.2 Powder elevator
Rated output:12t/h
Driving power: 5.5kw
Quantity: 2sets (including recovered powder)
4.3 Powder bin
Structure: Round, vertical steel structure
Volume of fresh powder:25m3
Transition bin: Fresh powder 1m3, recovered powder 1m3
Feeding method: Vertical elevator
Dust system: Bag dedustor
Quantity: 1set
4.4 Star-type discharge valve
Type: YJD-1OHX
Working capacity: 10L/rotation
Impeller rotation speed: 24rpm
Driving power: 1.1KW
Quantity: 2sets
4.5 Mineral powder metering& spiral conveyor
Rated output: 20t/h
Driving power: 4kw
Quantity: 1set
5. Mixing system (Part 5)
5.1 Mixer
Structure: Twin horizontal shafts/ rotary mixing/ side-moving door
Mixing capacity: 1000kg/batch
Driving power: 18.5KW×2
Cycle: 45~60sec
Quantity: 1set
6.Dedusting system (Part 6)
6.1 Cyclone dedustor (I-stage dedusting)
Structure: collect dust with 2 drums
Dedusting method: Centrifugal dust collection (Supply to hot-material elevator for mix)
Quantity: 1set
6.2 Star-type discharge valve
Type: YJD- 10HX
Working capacity: 10L/rotation
Impeller rotation speed: 24rpm
Driving power: 1.1kw
Quantity: 2sets
6.3 Bag dedustor (II-stage dedusting)
Structure: Square steel cabinet/ heat-preservation with asbestos and colored steel board
Dedusting method: Sectional impulse back-flushing by compressed air
Filtering area: 312m2
Max negative pressure: 2,800pa
Wind speed of filtering: 1.0~1.5m/sec
Powder discharge: ≤100mg/n.m3
Driving power: 4KW
Quantity: 1set
6.4 Main draught fan
Structure: Steel centrifugal fan
Airflow: 36,140m3/h
Full pressure: 3,156pa
Work efficiency: 80%
Driving power: 45kw
Quantity: 1set
Note:
Too large moisture content and dust content of aggregate will serious affect performance of cyclone dedustor and bag dedustor.
7. Heat conductive oil heating system (Part 7)
7.1 Heat conductive oil furnace
Furnace type: YYW-350
Burner type: RL-44
Rated heat efficiency: 350KW
Suitable fuel: 0# diesel oil
Driving power of burner: 0.45KW
Power of heat conductive oil circulating pump: 7.5KW
Power of heat conductive oil filling pump: 1.1kw
Quantity: 1set
7.2 Bitumen high-temperature tank
Structure: Horizontal steel barrel/ heat-preservation with asbestos
Volume: 20m3
Heating method: Heat conductive oil
Quantity: 2sets
Fittings: Pipe, valve and etc.
7.3 Bitumen drainage pond
Structure: Horizontal rectangle steel structure
Volume: 5m3
Heating method: Heat conductive oil
Quantity: 1set
Fittings: Pipe, valve and etc.
7.4 Bitumen delivery pump
Type: QGB80×2-46 2” heat-preserved screw pump
Delivery flow rate: 15m3/h
Delivery lift: 60m
Driving power: 5.5KW
Quantity: 2sets
Note:
Mentioned heating system does not contain heat conductive oil.
8. Gas-circuit control system (Part 8)
8.1 Air compressor
Structure: Air-cooling
Exhaust quantity: 2m3/min, 1 m3/min
Working pressure: 0.7Mpa
Driving power: 15kw, 7.5kw
Quantity: 2 sets
8.2Solenoid valve
Pressure range: 1.5~8kgf/cm2
Voltage range: AC187V~242V
Quantity: 1set
8.3Relief valve
Pressure range: 0.5~8.5kgf/cm2
Quantity: 3pcs
8.4 Cylinder
Pressure range: 0.5~7kgf/cm2
Quantity: 1set
9.Computer-controlled system (Part 9)
9.1 Central control room
Dimension: L 5000mm, W 2300mm
Quantity: 1pc
9.2 Air conditioner
Type: 1.5P
Quantity: 1pc
9.3 Industrial computer
Type: Industrial control/ PLC
Control: Manual/ semi-auto/ auto
Quantity of displayer: 1pc
Quantity of printer: 1pc
9.4 Computer control cabinet
Type: Lyre
Quantity: 1pc
Fittings: Electric components, receiver of control signals and various instruments
9.5 Heavy-current control cabinet
Type: Standing
Quantity: 1set
Fittings: Electric components, receiver of control signals and various instruments
10 Option: Product storage
Structure:single-drum bin with inclined ceiling, conical bin body with external heat conductive oil and asbestos heat-preservation layer under colored steel board
Volume: 35T
Electric-heating power for discharge door: 2KW×2
Quantity: 1set
Component Power Distribution Table
No
|
Name
|
Power
|
Qty.
|
Remark
|
Part 1. Cold-aggregate supply system
|
1.1
|
Cold material feeder
|
2.2kw
|
4
|
|
1.2
|
Aggregate belt machine
|
4kw
|
1
|
|
1.3
|
Feed belt machine
|
4kw
|
1
|
|
Total power: 16.8kw
|
Part 2. Baking& heating& lifting system
|
2.1
|
Drying drum
|
11kw
|
2
|
|
2.2
|
Main burner
|
18.5kw
|
1
|
|
2.3
|
Oil pump motor of burner
|
1.5kw
|
1
|
|
2.4
|
heavy-oil pump
|
7.5kw
|
1
|
|
2.5
|
Hot-material elevator
|
11kw
|
1
|
|
Total power: 60.5kw
|
Part 3. Screening& metering system
|
3.1
|
Vibration screen
|
4kw
|
2
|
|
Total power: 8kw
|
Part 4. Storage& supply system for mineral and recovered powder
|
4.1
|
Spiral feeder
|
3kw
|
2
|
|
4.3
|
Powder elevator
|
5.5kw
|
2
|
|
4.4
|
discharging valve
|
1.1kw
|
2
|
|
4.5
|
Mineral powder metering spiral conveyor
|
4kw
|
1
|
|
Total power: 23.2kw
|
Part 5. Mixing system
|
5.1
|
Mixer
|
18.5kw
|
2
|
|
Total power: 37kw
|
Part 6. Dedusting system
|
6.1
|
Bag dedustor
|
4kw
|
1
|
|
6.2
|
Star-type discharge valve
|
1.1kw
|
2
|
|
6.3
|
Main draught fan
|
45kw
|
1
|
|
Total power: 51.2kw
|
Part 7. Heat conductive oil heating system
|
7.1
|
Boiler burner
|
0.45kw
|
1
|
|
7.2
|
Heat conductive oil circulating pump
|
7.5kw
|
1
|
|
7.3
|
Heat conductive oil filling pump
|
1.1kw
|
1
|
|
7.4
|
Bitumen delivery pump
|
5.5kw
|
2
|
|
Total power: 20.05kw
|
Part 8. Gas circuit control system
|
8.1
|
Air compressor
|
15kw+7.5kw
|
2
|
|
Total power: 22.5kw
|
Part 9. Computer-controlled system
|
9.1
|
Central control room
|
3kw
|
1
|
Including air conditioner
|
Total power: 3kw
|
Part 10. Ready product storage
|
10.1
|
Heat preservation
|
2kw
|
2
|
|
Total power: 4kw
|
Part 11. Mastic feeder
|
1.2
|
Power
|
10.5kw
|
1
|
|
Total power: 10.5kw
|
Power of total equipment: 256.75KW
|
Made of Main Components
No
|
Name
|
Place
|
Brand
|
Original
|
1
|
Main burner
|
Drying drum
|
EBICO
|
Italy
|
2
|
Boil Burner(oil and gas)
|
Heat conductive oil furnace
|
RELLO
|
Italy
|
3
|
Air compressor
|
Gas circuit system
|
SCR
|
Taiwan
|
4
|
Cylinder
|
Pneumatic system
|
Air TAC
|
Taiwan
|
5
|
Solenoid valve
|
Pneumatic system
|
Air TAC
|
Taiwan
|
6
|
Electronic unit
|
Heavy-current control cabinet
|
ABB/others
|
Switzerland
|
7
|
Industrial control
|
Computer control system
|
ADVANTECH
|
Taiwan
|
8
|
PLC
|
Computer control system
|
SIEMENS
|
Germany
|
9
|
Weighing sensor
|
Weighing system
|
PFT
|
New zealand
|
10
|
Transducer
|
Cold feed machine
|
TAIAN
|
Taiwan
|
11
|
Level indication
|
Hot aggregate bin
|
Fine
|
Taiwan
|
12
|
Bag filter
|
Bag dust system
|
Nomex
|
America
|
13
|
Bearing
|
Drying drum
|
Timken
|
America
|
14
|
Bearing
|
aggregate elevator
|
Timken
|
America
|
15
|
Bearing
|
Mixing tank
|
Timken
|
America
|
16
|
Bearing
|
Vibration screen
|
Timken
|
America
|
17
|
Electric motor
Reductor
|
Cold feed machine
|
GUOTAI
|
China
|
18
|
Electric motor
Reductor
|
1#aggregate conveyor
|
GUOTAI
|
China
|
19
|
Electric motor
Reductor
|
2#feed delivery machine
|
GUOTAI
|
China
|
20
|
Electric motor
Reductor
|
Drying drum
|
GUOTAI
|
China
|
21
|
Electric motor
Reductor
|
Hot-aggregate elevator
|
GUOTAI
|
China
|
22
|
Electric motor
Reductor
|
Mineral powder elevator
|
GUOTAI
|
China
|
23
|
Electric motor
Reductor
|
Mixing tank
|
GUOTAI
|
China
|
SPARE PARTS LIST
No
|
Name
|
Qty
|
Place
|
1
|
Bearing
|
1pc
|
Feed belt machine/ spiral conveyor
|
2
|
Bearing
|
1pc
|
Aggregate/ supply belt conveyor
|
3
|
Bearing
|
1pc
|
Screw shaft of mineral powder elevator
|
4
|
Bearing
|
1pc
|
Line shaft of mineral powder elevator
|
5
|
Bearing
|
1pc
|
Screw shaft of hot-material elevator
|
6
|
Elevator anchor-chain
|
2m
|
Hot-stone elevator
|
7
|
Elevator anchor-chain
|
2m
|
Mineral powder elevator
|
8
|
Lifting bucket
|
3pcs
|
Hot-stone elevator
|
9
|
Lifting bucket
|
3pcs
|
Mineral powder elevator
|
10
|
Electromagnetic
diverter valve
|
2pcs
|
Pneumatic control box
|
11
|
Electromagnetic
diverter valve
|
2pcs
|
Bag filter dust system
|
12
|
Pulse
|
2pcs
|
Bag filter dust system
|
13
|
Seal ring
|
1set
|
Hot-aggregate bin
|
14
|
Seal ring
|
1set
|
Metering system
|
15
|
Seal ring
|
1set
|
Dust system
|
16
|
Air tube
|
10m
|
Pneumatic system
|
17
|
Air-tube joint
|
2pcs
|
Pneumatic system
|
18
|
Control button
|
2pcs
|
Electric control cabinet
|
19
|
thermal resistance
|
1pc
|
Temperature detector
|
20
|
V-belt
|
3pcs
|
Vibration screen
|
21
|
Blade
|
6sheets
|
Mixing tank
|
22
|
Paddle arm
|
2pcs
|
Mixing tank
|
23
|
Paddle arm
|
2pcs
|
Mixing tank
|
24
|
bolt
|
10sets
|
Mixing tank
|
25
|
Screen
|
1set
|
Vibration screen
|
Tools list
No.
|
Name
|
Type
|
Qty.
|
Unit
|
Remark
|
1
|
Hammer
|
2pounds
|
1
|
Pc
|
|
2
|
Pliers
|
|
1
|
Pc
|
|
3
|
Internal circlip pliers
|
|
1
|
Pc
|
|
4
|
External circlip pliers
|
|
1
|
Pc
|
|
5
|
Spanner wrench
|
12”
|
1
|
Pc
|
|
6
|
Spanner wrench
|
10”
|
1
|
Pc
|
|
7
|
Screwdriver
|
Straight
|
1
|
Pc
|
|
8
|
Screwdriver
|
Cross
|
1
|
Pc
|
|
9
|
Tubing pliers
|
|
1
|
Pc
|
|
10
|
Internal hexagon spanner
|
|
1
|
Set
|
|
11
|
Ring spanner
|
|
1
|
Set
|
|
12
|
Prize
|
|
2
|
Pc
|
|